Rieter BT 923 Rotor Spinning Machine

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Rieter BT 923 Rotor Spinning Machine
Machines from Rieter are well-known for economical production, flexibility in use and high reliability. The semi-automated rotor spinning
machine BT 923 produces high quality rotor yarns with a top price-performance ratio.
The BT 923 is the most productive semi-automated machine, the longest machine, extremely operator friendly and very
flexible and produces an unsurpassed yarn quality thanks to the integrated AMIspin® and Qtop® piecing systems.
The completely new machine concept focuses on three areas of innovation:
· solutions for increased productivity
· ergonomic and operator-friendly design
· systems for improving and monitoring yarn quality
The BT 923 project was implemented under fi nancial support from national funds provided through the Ministry of Industry and Trade of the
Czech Republic.
BT 923 ECONOMICAL PRODUCTION
With 400 spinning positions per machine and rotor speeds up to 110 000 rpm, the productivity of the BT 923 has significantly increased. The
improved winding system allows delivery speeds up to 200 m/min. The increased pitch of 230 mm enables the use of cans up to 18˝.230 mm
enables the use of cans up to 18˝.
FLEXIBLE IN USE
The wide yarn count range from Ne 2 - 40 allows a flexible reaction to market demands. Flexible production is guaranteed with two separate
drives and belts on each side of the machine. Easy setting of the external suction and the automatic vacuum levelling AUTOvac for stable
spinning conditions ease the technological settings for new materials. The integrated slub yarn device for structured rotor yarns is available as
an option.
RELIABLE QUALITY PRODUCTION
Top yarn quality values are achieved with the new C 120 spin box with external suction and rotors without ventilating holes. The AMIspin® and
Qtop® system guarantee semi-automated piecing with perfect quality. The optical IQplus® yarn clearer from Rieter off ers enhanced
functionality and the automatic lifting of the bobbin after a yarn break leads to perfect bobbin quality.
Increased productivity with the BT 923
YEARS OF EXPERIENCE IN A NEW DESIGN
As the BT 923 has been completely redesigned, new technical principles are implemented and thus the progress in productivity is remarkable.
Convincing new concepts have been realized instead of implementing small adaptations to existing solutions.
SOLUTIONS FOR HIGHEST SPEEDS
With 110 000 rpm practical rotor speed and 200 m/min delivery speed, the yarn production of the BT 923 has been signifi cantly increased.
The machine can be extended up to 400 units to maximize the productivity. Compared to other machines productivity goes up by about 10-
15%, depending on the type of rotor yarn. Thanks to this productivity increase the payback time of a BT 923 is reduced in comparison with
other machines.
THE NEW C 120 SPIN BOX CONCEPT
The new C 120 spin box is based on a principle with rotors without holes and with a central suction system for
technological air, transporting the fi bres to the rotor groove. The fl exibility of the BT 923 is increased by easy setting of the technological air,
according to the fi bre material and properties. The new design of the ceramic rotor bearings results in improved mechanical resistance,
thermal endurance and higher resonant frequency. The reduced temperature load on rotor bearings extends the service life.
PERFECT BOBBIN WINDING
The winding speed of up to 200 m/min is available for cylindrical as well as conical bobbins. Winding mechanism is designed so as to
completely eliminate ribbon winding on the bobbin. Uniform bobbin density is secured by hydraulic shock absorbers, which are available in 2
diff erent versions: for standard materials or for synthetic materials with higher delivery speeds. Automatic arm lifting after the yarn break
protects the quality of the wound package.
ERGONOMIC SECTION DESIGN
Since the semiautomatic piecing process is done by an operator, the key factor is access to the spinning position.
The user-friendly design of the new section layout with a pitch of 230 mm easily accommodates large cans. At the same time the working
height resp. position of the spin boxes is lower even with 42˝ (1 070 mm) inch high cans. Thus the operator even with 42˝ (1 070 mm) inch
high cans. Thus the operator can approach the machine directly without extra handling steps.
Thanks to the wider pitch the BT 923 easily accommodates 18˝ Thanks to the wider pitch the BT 923 easily accommodates 18˝ cans under the
section. A switch from 17˝ to 18˝ cans or 16˝ to 18˝ cans is cutting the operator workload. Fewer can changes reduce the number of yarn
connections and thus enhance yarn quality.
SPIN BOX C 120
The vast know-how of Rieter in terms of textile technology development and machine manufacturing is also represented in the newest rotor
spinning machine BT 923 and the new C 120 spin box.
OPTIMISED CONCEPT FROM FIBRE FEEDING TO YARN DELIVERY Two types of sliver feeding condensers, according to the sliver count
are available for the C 120 spin box. The condensers are available for 2 pressure levels to guarantee perfect feeding for diff erent sliver
thicknesses. The sliver clamping point and its position towards the opening zone is optimized to open the sliver with maximum effi ciency and
the lowest fi bre damaging. The design of sliver feeding condensers is simplifi ed for easy replacement. The channel for impurity separation is
designed to achieve an optimum ratio between the airfl ow for impurity separation and the air fl ow for fi bre transport. Thanks to improved
impurity separation, optimized channel and fi bre
flow to the rotor wall, the yarn on BT 923 shows better CV, IPI, strength and less impurities in the yarn.
FLEXIBLE APPLICATION OF THE C 120 SPIN BOX WITH A WIDE RANGE OF TECHNOLOGICAL PARTS
A new system of inserts with exchangeable caps offers potential for savings in case of changing the spinning specification. Three different
caps can be replaced and fitted to a single type of insert body. The rotors are optimized for achieving highest yarn
quality. The new rotor coatings are reducing the blocking of rotor groove.
Newly developed ceramic rotor bearings show higher resistance, thermal endurance and a higher resonant frequency and increased lifetime.
The new, simplified design of the delivery tube contains inserted segments to extend its service lifetime.
3 types of segments are available for different twist insertion levels and yarn surfaces.
NEW USER FRIENDLY SPIN BOX CONCEPT
To increase the flexibility of the machine the C 120 spin box is as easy to assemble respectively to dismantle as possible. The majority of
procedures is performed without tools and jigs.
CENTRAL SUCTION FOR TECHNOLOGICAL AIR
BT 923 is equipped with a central suction system for the technological air, which is transporting the fibres into the rotor groove. The design of
the technology air channel is completely new. Its dimensions and cross-section make sure that the vacuum conditions are the same all over
the machine, even for the length of 400 units.
AUTOvac FOR STABLE YARN QUALITY
AUTOvac is an automatic system ensuring stable vacuum conditions throughout the running time. With the automatic system for vacuum
leveling the pressure levels are adjusted automatically according to the setting of the operator, done on the machine panel. The system
prevents variations in the vacuum, mainly caused by a full impurity filter. Such vacuum
losses are automatically compensated for a necessary time. As a result, the vacuum can be set at a lower optimum level, thus saving energy.
The best semi-automated piecing system worldwide
SEMI-AUTOMATIC PIECING SYSTEM AMIspin®
The BT 923 uses the leading principle of electronically controlled piecing AMIspin®. In combination with Qtop® the uniformity and stability of
piecers as well as a fast startup of the machine is guaranteed.
The successful principle has been proven with the former BT 903 models and there has not been any other semi-automated concept that
would beat it in terms of piecer quality as well as in facility in operation. Its uniqueness lies in simplicity and reliability. After preparing the yarn
end and cleaning the rotor, the piecing process is launched automatically after the box is closed.
WORKING PRINCIPLE OF AMIspin®
AMIspin® exactly defines the start of sliver feeding and the start of yarn supply by the delivery roller. The execution of piecing with these two
defi ned positions guarantees that the piecing parameters exactly follow the setting, which can be adjusted according to the spun material.
AMIspin® replaces a manual piecer with a robot-like quality and makes sure that piecers maintain the same quality on the whole bobbin and
on all spinning positions. The piecer quality is independent from the operator as well.
LOOP COMPENSATOR
In order to guarantee top yarn and piecer quality even at maximum speeds of 200 m/min, the BT 923 is equipped with a loop pressure
compensator. During the acceleration phase of the bobbin after start up, a yarn surplus is delivered from the rotor. Thanks to the loop
compensator, which is aspirating any yarn surplus delivery, the yarn is wound without the risk of loops or damages.
Qtop® FOR TOP PIECER STRENGTH AND APPEARANCE Qtop® makes sure that the piecer quality is maintained, even for very fine yarn
counts. The Qtop® function pneumatically
removes damaged fibres from the sliver in the opening section. For an exactly defined time the fibres are guided out of the opening section.
Thus the piecer body is formed only from newly fed fibres with full fibre length.
As a result, there is no need to increase the number of fibres in the cross-section to maintain piecer strength. The mass increase is also
reduced to a minimum, which ensures a perfect yarn appearance. Due to the high surface speed of the opening roller, the same effect cannot
be reached with any other mechanical solution, which is always too slow to avoid the damaging of the first fibres.
Integrated quality check on the BT 923
THE NEW GENERATION YARN CLEARER IQplus®
IQplus® is the newest optical yarn clearer from Rieter. It integrates a new chip technology off ering a number of advantages and is based on
the experience of the IQclean® yarn clearer.
HIGH-SPEED MEASUREMENT TO GUARANTEE QUALITY WITH 20 000 VALUES PER SECOND
IQplus® allows a high precision measurement. The measurement zone is extended from 2,5 to 6 mm so that the scanning quality is not infl
uenced by the position of the passing yarn. The linear sensor contains 1 024 light sensitive pixels with a pitch of
7 microns. These technical parameters allow absolutely exact measurement of any particular yarn diameter. The increased measurement
speed enables to measure the yarn 20 000 times per second.
EXTREMELY RESISTANT TO SURROUNDING LIGHT
The sensor shows a high resistance to the surrounding light. At fi rst due to a new mechanical construction, where the opening to the
measurement zone is from the side of the clearer, which reduces the access of the surrounding light. Second, the electronic solution uses the
principle of intensive light exposure of the receiving chip, which means that the eff ect of the surrounding light is further decreased.
12 MEASUREMENT CHANNELS
The list of functions has been extended as well as the setting for individual channels. Ten channels for thick places, 2 channels for thin places,
channels controlling moiré, sliver and yarn count variation and piecer quality guarantee an excellent interpretation of the measured data and
precise setting of the yarn clearer limits.
EASY SETTING OF IQplus®
The IQplus® setting is made on the machine control panel and the sensors are calibrated automatically according to the set yarn count. Data
interpretation takes place directly in the sensor, which contains the processor. All identifi ed faults are classifi ed and a quality matrix clearly
shows the category of the identifi ed faults and which yarn faults are cut off from the yarn. This matrix simplifi es the settings of the yarn
clearer for diff erent materials and allows fi nding an optimized setting and clearing rate.
IMPROVEMENT OF YARN QUALITY
With IQplus® there is always 100% quality check on the yarns of the BT 923. If the yarn clearer measurement does not take place, the LED
light indicates the failure and the spinning on that position is automatically stopped. IQplus® is available as an option.
BT 923 features expanding customer possibilities
FLEXIBLE PRODUCTION WITH THE BT 923
The BT 923 machine off ers supreme fl exibility with independent drives and improves effi ciency in production planning when processing
small and medium lots, especially with medium and coarse counts.
INDEPENDENT DRIVES ON THE BT 923
Due to completely independent machine drives it is possible to spin two diff erent yarns on one machine at the same time. The setting of
parameters is done independently as well as the maintenance. In case of frequent lot changing thus a big potential for a reduction in running
costs is opened up.
INDEPENDENT BOBBIN TRANSPORT BELTS
The independence of two machine sides is further extended also to the transport of full bobbins. The machine is equipped with two transport
belts. This immensely decreases the load on operators. Such a setup makes sure that the packages are not mixed in case of spinning two diff
erent types of yarn on each machine. Since there is no risk of doffi ng of two opposite bobbins at the same time to one belt, the belt can serve
as a temporary stock, which allows the operators to be flexible in their work organization.
SLUB YARN DEVICE
The demand for rotor yarns with a special structure is increasing. Rieter has created an own slub yarn device for the production
of structured rotor yarns, which are used mainly for structured denim or other fabrics, like curtain material or tablecloths. The working principle
of the slub yarn device is based on a variable, motor driven feed of sliver into the rotor and constant yarn delivery to the bobbin. The slub yarn
device is fully integrated into the existing machine electronics. The system does not require any space for extra control units. The machine
parameters as well as the slub system settings can be entered on the machine control panel.
SLUB PROGRAMMING
The slub programming software and SLUB Link memory card for data transfer from PC to the rotor spinning machine are included in the
standard equipment. The slubs can be programmed at regular or irregular length, even the spacing between the slubs can be programmed at
regular or irregular distances.
The programming system makes sure that the slub eff ects are 100% reproducible. 8 diff erent slub programs are already included in the
software. Optionally the customer can create individual slub programmes. New programs are easily transferred to the machine through the
SLUBLink memory card.
SLUB YARN PARAMETERS
The slub yarn production on the BT 923 can be performed on maximum 300 positions. The switch between slub and standard yarn production
is not mechanical, it is easily controlled by electronics from the machine panel. The slubs can be created for yarns from Ne 6 to Ne 30 with
sliver feeding of 7 m/min and delivery reaching maximum 200 m/min. The mass increase can go up to 320% for a slub length of min. 10 cm.